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February 04, 2019
Heat sealers are machines that are used for mending both the sides of packaging film together so that it forms an air tight seal. The heat sealers use heat to melt and mend materials together to form a seal. However, it is necessary to understand what materials can be used with the heat sealers. Also, you need to determine the thickness of the packaging film to be used with specific type of sealers.
Common Materials
Many products are sealed using a heat sealer. Most of the flexible materials are measured in mils. Materials that are 1-3 mils thick are considered standard. Materials ranging from 4-8 mils of thickness are medium to heavy. The thicker materials need more heat and thicker seals to mend the material together properly.
Types of Heat Sealers
There are two varieties of heat sealers available on the market - flat wire and round wire. The former is designed for thicker films that are up to 8 mils thick while the latter have thinner seal seams and are generally used for thinner materials.
Round wire sealers - These offer certain benefits over the flat wire sealers. The round wire sealers cut excess film once the seal is done and they also have thinner seal seams that look better. These sealers are often used with Shrink Wrapping. A drawback to the round wire sealers is that they form a thin seal that limits the strength of the seal. They cannot make proper, reliable seals with films thicker than 4 mils.
Flat wire sealers - The flat wire sealers are available in a variety of widths and can be conveniently used with thicker films carrying heavier products. These make a strong, full seal and leave the excess film on the bag itself which can either be used for hanger holes or custom printed headers. They can also be embossed for an added strength to the seal. The only disadvantage with the flat wire sealers is that it doesn't cut down the excess film from the package. In case the film needs to be cut, you would require a separate cutter to do the job.
Depending on the products you must pack, you can now determine which heat sealer would work best for you to refrain from packaging disasters and a bad customer experience.
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January 29, 2019
Human consumers are the ones you target to sell your product to. As humans, we distinguish our thoughts and decisions through the five senses which have been observed by marketing specialists for years, in designing products, as well as product packaging. Let's focus on how triggering the human senses through packaging design can potentially drive them to purchasing your product.
SIGHT
Obviously, consumers notice the color, shape and text your product packaging displays and a visually distinct packaging makes you stand out from your competition. Here, make sure you do the exact opposite of what your competitors are doing. For example, if their package is loud with all sorts of pictures and text, follow a minimalistic approach while designing your package.
SMELL
Smell is an important aspect to consider as it is mostly overlooked. Remember that your consumers' package unboxing experience must be unique and this can be easily achieved by carefully choosing what materials go into the manufacturing of your packaging and how they are processed. You may also think of incorporating a good quality scent into your packaging as that enhances the olfactory experience of your consumers.
TOUCH
It is possible to interact with your consumers with your packaging. Consider incorporating pull-tabs, plush suede or pop-ups that would be truly a unique unboxing experience for the consumers. Such functional and interesting packaging would be worth sharing and you may stand out from your competitors while increasing the list of loyal customers.
SOUND
The auditory experience while unboxing your package is also an essential element. Don't be too noisy with your packaging as that would be really annoying. You can refine every sound your customer hears by appropriate selection of Packaging Materials. Select heavier materials that sound deep rather than the thinner ones that have a higher pitch as the sound quality relates to the perceived quality of your product as well as brand.
TASTE
The sense of taste is more related to the food packaging. All the above factors - sight, smell, touch and sound impact the perceived taste of your product. How you present the packaging, how it feels and smells, everything plays an important role in perceiving the taste of your food product.
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January 07, 2019
It is important to understand the temperature limits of your Packaging Material when it comes to packing hot or cold items in a specific form. While many times it is a matter of confusion whether a foam container is safe to go into the microwave or the oven-safe container is safe to be kept in the freezer, here is a helpful guide to understand the temperature limits of your packaging containers.
Polystyrene (Foam) Cups, Containers, and Dinnerware
Foam characterizes excellent insulation properties and also has thermal resistance to some extent which makes it fairly applicable to both hot as well as cold foods. It keeps hot foods hot and cold foods stay cold in a foamed polystyrene container. Polystyrene is a sustainable packaging material that is also popular for its versatility and affordability.
Polypropylene Containers
Polypropylene is the best choice of material when it comes to microwave safe packaging. As the material offers high resistance to heat, it does not get warped in the microwave. PP is now accepted by curbside recycling programs too.
PET
PET is a solid plastic that is most often used in the bottling of water and soda. The versatile substrate is widely accepted by municipality curbside recycling programs. IT comes in two variants - APET & CPET. APET is known to enhance the shelf life of food products with an expiry date. APET is a perfect choice for confectionery items, cookies, pastries, natural snacks, cold drinks and more such items. CPET is a crystallized form of PET that has the capacity of withstanding very high and extremely low temperatures. So, this material can be safely used in the microwave and even in the freezer as it withstands temperatures of up to 400°F.
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December 11, 2018
Flexible packaging is being talked about a lot these days, and for good reason. Manufacturers, marketers and even consumers are promoting the use of flexible packaging. The idea of flexible packaging not only serves the mobile consumer's needs but also reduces the environmental impact caused by waste of expired items on the shelves and that results from frequent freight shipments.
SELECTING THE RIGHT FLEXIBLE PACKAGING
Before you investigate the types of flexible packaging materials, it is important to consider the following pointers:
- Type of product
- Product shape, weight and dimensions
- The packaging mechanism
- Handling frequency & exposure to environment
Discuss the above parameters in detail before you move to selecting the right packaging material.
Polyolefin (POF)
This packaging material is versatile, durable and FDA approved. With high level of puncture resistance and seal strength this can be used to pack irregularly shaped items with ease. POF is 100% recyclable which is an added advantage and the POF shrink films offer ultimate clarity to make your product safely packed while being clearly visible. The pre-perforated film variety is often used in the packing of games, toys, foods, books, etc. where visibility is important.
High Density Polyethylene (HDPE)
Also known as polyethylene high-density (PEHD), this is a polyethylene thermoplastic that is made from petroleum and is highly versatile. The packaging material is commonly used for packaging plastic lumber, corrosion-resistant piping, plastic bottles, etc. It is also used in the manufacture of almost anything from hard hats to jugs. The material finds use in heavy-duty Stretch Wrapping needs such as bundling farm produce as it is extremely breathable to be able to maintain the freshness of the products.
Low Density Polyethylene (LDPE)
As the name suggests, LDPE has a lower density. It is highly resistant to moisture, impact and chemicals. Therefore, LDPE is highly used in applications that require heat sealing as well as in the manufacture of wires, cables, flexible lids and bottles.
Linear Low-Density Polyethylene (LLDPE)
The most flexible of the polyethylene films, the LLDPE is very commonly used in the packaging industry. A blended form of LDPE, this material is just perfect for stretching and is commonly used to protect heavy loads during transit.
Polyethylene Terephthalate (PET, PETE)
Clear and tough, the PET possesses good moisture barrier properties. It is globally recognized for its strength, flexibility and 100% recyclability. It takes a new life when recycled. PET is extremely lightweight and is commonly used in plastic beverage bottles for water, soft drinks, and the similar and is a common element found in food jars containing jams, pickles, peanut butter, etc. PET is also safe to use in the manufacture of microwave-safe appliances.
Polypropylene (PP)
Polypropylene is a thermoplastic "addition polymer" with a high melting point that makes it a good choice for hot-fill liquids. PP is a material that is used in the packaging, electrical, automotive and construction industries while also being widely in household applications. It is often used in combination with polyethylene as an outer layer in multi-layer pouches.
Polyvinyl Chloride (PVC, Vinyl)
The flexible and lightweight PVC helps packaging maintain the integrity of products packed within, including medicines. The PVC is largely used in variety of application in construction industries as well as electronics, healthcare, automobile sectors. It is largely used in blister packs, blood bags, cable insulation, etc.
The list is large, and it is wise to use the right flexible packaging material for your products considering whether high melting point, recycling or durability is your primary requirement. It is always better to perform research and multi-layer testing of your packaging to ensure a Packaging that fulfills its purpose well while also appealing consumers' interests.
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November 27, 2018
Packaging undoubtedly serves more than traditional purposes of safeguarding the packaged items from dust, moisture, dirt and other foreign particles. It speaks to customers even before your product does. Whether shopping online or in a brick and mortar store, the packaging is a crucial factor in the decision making of buyers. It is a better communicator of your brand and must be effectively designed to convey your message to the customers.
However, some companies intending to get creative with their packaging end up making packaging disasters that can negatively impact their product sales. Here are a few things you must consider when designing your product packaging.
Mismatching Your Brand
Your brand message should be in line with the image you have worked hard to create. Any contradiction will only confuse customers. You must ensure a consistent message that displays across your print materials, website and packaging materials. Selecting a brand message that is distinct, creative and matches your branding efforts is of utmost important.
Practically Non-Functional Design
In an effort to design creative packaging, sometimes businesses complicate it. Customers may decline their purchase of decorative packaging if they do not find the information they need or must invest extra effort in opening the package. If your shopping bag suddenly tears even before the customer enters his car, all the creativity and brainstorming would go in vain as you would lose his trust forever.
Unnecessary Stuffing
You need to keep it clean and simple. Packaging a non-fragile item with lots of paper cushioning or Bubble Wraps is simply a waste of resources and would also increase your shipping costs. It also sends out a message that your business is not concerned about the environment.
Packaging experts suggest being easy but diligent on your packaging styles that would leave a long-lasting image of your brand on the customers' minds and compel them to stick to your brand for years to come. Any mishap would only lead to customers moving to other options available on the market. Packaging design is a thoughtfully developed idea that incorporates usability, credibility, and marketability of a product. So, it must be carefully harnessed and improvised based on ever-changing trends.
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October 29, 2018
'Packaging' - There is so much buzz around the word itself and there are various dimensions related to it that play an important role in the decision making of buyers. Supermarket shopping has brought convenience to the buyers and competition to the sellers. It is a challenging task to end up in a shopping cart at the supermarket, and the journey is not easy. However, the slightest slip up can cost you money and bring down the sales numbers.
Avoid these mistakes to increase the selling probability of your products:
- Lack of Package Testing
It is very disappointing to find a product damaged inside the packaging due to production error or simply by the environment the package is subjected to. Customers straight away decline purchasing anything from your brand if they come across a poor packaging or witness a damaged product within.
It is extremely important to test your product packaging after design and production for shipping durability, rough handling and tamper resistance.
- Outdated packaging
Never stay slow in the race. Keep an eye on your targeted customers' buying habits and also on what other competitors are doing to attract your loyal buyers. You may need to upgrade your packaging design and strategy frequently to keep users engaged with your brand. You must make sure to provide just what customers are looking for in your packaging - informed label, style, simplicity, usability and recyclability.
- Use of Manual Labor
Manual labor costs money. Automation can help you save enough time and money. Automating the product packaging can seem costly; however, it pays in the long run as you do not have to wait for hours to dispatch a lot of your product into packaging.
- Using the Wrong Shrink Film Specifications
The size and specifications of the Stretch Film you are using to wrap and hold items together also matters. Shrink film is by measured by gauge and width which means heavier and thicker films will cost more than the lighter ones. Lower film gauge can be used to provide the necessary protection by weighing less and reducing the production costs. In this case, you must ensure a perfect stretch wrap for binding your products together to avoid any damage or loss during transit.
- Skipping Preventive Maintenance
When business works well, it is easy to skip a proper maintenance plan. This ignorance can cost you money. A regular routine of preventive maintenance for your packaging machinery is a must. An overlooked minor issue can build up to be a major concern in the long run and then it may be too late. Your machine may break down any time and if you have a major consignment on target, it would be a costly affair.
- Choosing Wrong Packaging Materials
Select Packaging Materials that are in line for your product lines, as otherwise, you will simply lose your customer base. When talking about product packaging, there can be various pointers you may have to consider. Our aim is to help companies avoid packaging mishaps and boost sales!
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October 22, 2018
So, the auction is over and you're all set to ship your items. But do you know that a more important thing comes now? Packing and shipping your goods appropriately, in their original condition, is an important task as no one likes to get a damaged parcel. You see a huge assortment of items that are differently sized and shaped. To save you from packaging mishaps, here are a few take-aways for optimum packaging of auctioned goods.
Order Standard Size Boxes
Don't stack packing boxes in hundreds of numbers as you might end up wasting extra space while packing smaller items like watches and medals. Instead, order packs of 10 or 25 in different sizes so that you have the right size for right item.
Ensure Proper Protection
Bubbles, loose fill chips, tissue papers and what not... You must ensure to fill in so much material to protect your packaged item from shocks during transit. Bubble Wraps are a popular and cost-effective source for packaging delicate or fragile items.
Palletize Securely
Stretch Wraps are the ultimate solution to hold huge loads together while transporting in bundles. Whether it is furniture or any industrial item, stretch wrapping ensures no dust build-up and safe transportation with no tampering.
Label Accurately
Sophisticated labeling adds the required final touch to your products. Shipping Labels contain information that is necessary to intimate the users about the packed goods such as expiry dates, contents packed, price, etc.
With the above packaging materials, you will be readily equipped with what is required to ship the auctioned goods, but some awkward flats, talls and longs you may require special packaging boxes and shipping arrangements. It is not about selling your goods but more about how you interact with the receiver at every step of the selling process, including the packaging and shipping.
As many incidences speak of items mishandled during transit causing loss to both the parties, it is important to follow a proper packaging and shipping process.
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October 15, 2018
Have you ever thought what portion of your manufacturing costs goes into packaging? The unit price only gives you a rough idea and is just the tip of the iceberg. The fact is that packaging material accounts for less than 10% of your total packaging costs. The rest is usually ignored.
Below are additional things make up the maximum share of the packaging costs that are mostly overlooked.
Customer Dissatisfaction
Today's customer is an aware customer and mostly shops online. Packaging plays an important role in retaining a customer and creating new customer base. Online shopping has raised packaging standards in order to achieve a positive customer experience. Therefore, companies need to look more deeply into things that go into their product presentation.
Damages & Returns
Improper packaging can result in delivering a damaged product to the customer. Packaging larger than or smaller than the required size do not offer complete protection and may cause you to incur additional costs due to incidences of returns and replacements. Those shipping costs cannot be forgotten here.
Packaging Storage
Packaging material may be occupying too much space in your warehouse. An alternative would be to store the packaging material with a service provider.
Packaging Labor
Packaging tasks definitely require human efforts to collate, assemble and pack the products. This costs you hours that can easily be eliminated by implementing a fully or semi-automated packaging process which would result in faster packaging. Simple tools such as packaging tape dispensers or stretch wrap machines can be of great use.
Forward Logistics
Think of reducing the dimensions of your packaging in order to further save on the storage and shipping costs as customers appreciate handy and ready-to-use items.
The PackagingSuppliesByMail.com store is a complete solution to your packaging and shipping needs. We have packaging and shipping supplies that aim at reducing packaging costs while being durable and efficient too. We provide swift delivery of orders and ensure the most competitive prices for quality packaging material.
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June 11, 2018
Packaging supplies by mail.com is a market leader in the field of industrial packaging materials and supplies and has deservingly gained a lot of trust in the wholesale packaging supplies market since 2009.
We strive hard to provide our customers with:
- Quality packaging material
- Wide variety of supplies
- Affordable pricing range in wholesale as well as retail sales
The wide range of inventory is designed in such a way that all packing supplies accessories and materials that customers may need should be available for sale in wholesale as well as retail quantities.
Even though fair pricing for all customers is the motto, certain restrictions and factors allow bulk pricing for pallet orders to be set lower than the market rates for retail sale. Larger orders directly mean that even with a lower profit margin, as compared to retail rates, manufacturers and resellers can gain solid profits. Also, large orders directly imply that expenses that will be incurred if the same amount of goods are sent to retail order customers will be saved, making it possible for the resellers to provide lowers prices for bulk orders without bearing any losses on their side.
The wide range of products that are available with PackagingSuppliesByMail.com's quality rich inventory includes:
- Color Machine Wrap
- Color Machine Tinted Wrap
- Hand Wrap Down Gauge
- Pre-Stretch Hand Wrap
- Pre-Stretch Color Hand Wrap
- Color Pipe Wrap
- Color Hand Wrap Tinted
- Machine Stretch Wrap
- Blown Hand Stretch Wrap
- Color Stretch Wrap
Gauges
- Narrow Banding Down Gauge
- Extended Core Down Gauge
- Pipe Wrap Down Gauge
- Down Gauge Hand Film
- Clear Packing Tape
- Tan/Brown Hot Melt Packing Tape
- Clear Hot Melt Packing Tape
- Economy Filament Tape
- Filament Tape
- Do Not Break Load Narrow Banding
- Tan/Brown Packing Tape
- Packing List Pouches
- Blue Painters Masking Tape
- Fragile Printed Tape
- White Stop Signed Printed Tape
- Direct Thermal Label Desktop Roll
- Masking Tape
- Gummed Tape
- Duct Tape
- Industrial Grade Filament Tape
- Specialty Stretch Wrap
- Coreless Stretch Wrap
- Cast Hand Stretch Wrap
- Economy Poly Mailers
- Medium Duty Poly Mailer
- Poly Mailers
- Poly Mailer Heavy Duty
- Vinyl Powder Free
The list may appear to be a long one, but it is just a tip of the iceberg when it comes to the stocked products we offer. PackagingSuppliesByMail.com provides the lowest bulk pricing for pallet orders, as well as for retail - smaller orders on all kinds of the best quality packaging supplies and accessories.